INFO

Simply working better -

handling systems from DSM.

For effortless working during assembly, torque support with counterbalance is essential. The additional checking of the tool position enables complex screwing sequences to be cost-effectively monitored in manual assembly.

Handling systems

Handling systems

Advanced handling - precise, reaction-free, clever:

  • HST series handling stand
  • Sensors and position monitoring integrated into the stand

Handling technology from DSM:

  • Handling stand POSI 1 - GG-40, GG-150, GG-300
  • Handling swivel arm POSI 2 - short and long design
  • Position monitoring with PosiControl or PosiControl4
  • HST
  • POSI 1
  • POSI 2






  • HST-40 (without sensors)
    HST-40-XY (with integrated position monitoring)

    • Reaction torque up to max. 40 Nm
    • Tool weight max. 5 kg
    • Vertical stroke (Z) 400 mm, horizontal stroke (Y) 300 mm


    HST-150 (without sensors)
    HST-150-XY (with integrated position monitoring)
    • Reaction torque up to max. 150 Nm
    • Tool weight max. 15 kg
    • Vertical stroke (Z) 720 mm, horizontal stroke (Y) 450 mm


    HST-300 (without sensors)
    HST-300-XY (with integrated position monitoring)
    • Reaction torque up to max. 300 Nm
    • Tool weight max. 30 kg
    • Vertical stroke (Z) 850 mm, horizontal stroke (Y) 600 mm


    HST-600 (without sensors)
    HST-600-XY (with integrated position monitoring)

    • Reaction torque up to max. 600 Nm
    • Tool weight max. 40 kg
    • Vertical stroke (Z) 750 mm, horizontal stroke (Y) 550 mm






    Equipment options

    • Balancer for counterbalancing
    • Various handle versions
    • Tool holders


    Accessories

    • Magnetic holding device
    • Ceiling support
    • Travel limiter for Y-axis / Z-axis
    • Fall protection for horizontal arm
    • Holder for remote display


    Position monitoring of the assembly tool

    Many of the tasks of hand-guided and partially automated assembly call for strict orders to be followed. Equipped with XY sensors (Z sensor is optional) and a position controller integrated in the foot, the HST-XY extends the functionality of your screw system. This checks the position electronics in connection with a higher-level control, in terms of whether a defined operating sequence is observed. No screws are forgotten and even complex screw sequences can be specified and monitored. Or you call the corresponding procedure in your DSM screw control system via the screw position.



  • The handling stand is robustly designed with aluminium die cast parts and stainless steel shafts.

    The eyebolts for cable routing are integrated. The counterbalancing is performed using adjustable balancers. Universal tool holder with three thread borings for attaching handles. They are secured via the foot with three borings or via the cutout for clamping.

    Available in the GG-40, GG-150 and GG-300 design.

    GG-40 base frame

    • Max. torque 40 Nm
    • Max. tool weight 3 kg
    • Tool diameter 36-42 mm
    • Working stroke (horizontal) 300 mm

    GG-150 base frame

    • Max. torque 150 Nm
    • Max. tool weight 8 kg
    • Tool diameter 56-62 mm
    • Working stroke (horizontal) 500 mm

    Product datasheet POSI 1
    (PDF, 963KB)



    GG-300 base frame

    • Max. torque 300 Nm
    • Max. tool weight 18 kg
    • Tool diameter 80-95 mm
    • Working stroke (horizontal) 500 mm

    Accessories

    • Monitoring of XY coordinates
    • Monitoring of the Z-axis
    • Customer-specific holder
    • Self-starting handle
    • Ergonomic handle

    Position monitoring with PosiControl or PosiControl4
    The integration of the encoder senor XY and the Z-axis sensor in POSI 1 enables checking of operating processes. Each position in the range of the handling stand can be monitored (theoretically possible positioning resolution < 0.2 mm in a rigid system).
    The position monitoring can be retrofitted at any time.

     

  • Thanks to the combination of stainless steel and aluminium, the swivel arm is robust and very light. As the basis, it has an assembly flange, parallel guides made from drawn aluminium and a regulatable pneumatic cylinder for counterbalancing. A central connector connection and eyelets are also integrated for cable assembly.
    The tool holder can be replaced.
    Available in the long and short swivel arm with or without position monitoring.


    POSI 2 swivel arm long

    • Max. torque 40 Nm
    • Max. tool weight 3.5 kg
    • Minimum radius 555 m
    • Maximum radius 915 m
    • Stroke height 530 mm


    Product datasheet POSI 2
    (PDF, 804KB)

    POSI 2 swivel arm short

    • Max. torque 40 Nm
    • Max. tool weight 3.5 kg
    • Minimum radius 405 m
    • Maximum radius 610 m
    • Stroke height 230 mm

    Accessories

    • Tool holder diameter 36 - 42 mm
    • Tool holder DS 34 / DS 44
    • Customer-specific holder
    • Self-starting handle
    • Ergonomic handle
    • Clamping protection

    Position monitoring with PosiControl or PosiControl4
    The design with absolute encoder XY enables controlling of the operating processes. Each position in the range of the swivel arm can be monitored (theoretically possible positioning resolution < 0.2 mm in a rigid system).