INFO

Tightening and press-in control
system control

Control system with digital measuring signal processing for nutrunners and press-in units – the perfect choice for semi-automated and (fully) automatic processes. Thanks to the modular structure, control electronics and servo controllers are combined in a compact housing - the control system therefore requires little space and does not need a switch cabinet. Configuration and programming takes place directly on the device or external PC. Create individual sequence programmes and adjust these to the process sequence.

  • MultiPro 3G
  • MultiPro
  • MultiClassic
  • MultiBasic
  • MultiBasic Blue

  • Modern high-end control system for DS series nutrunners with direct torque measurement and for all press-in units of the QMP / SMP series. Equipped with a variety of functions, the scope of services of the MultiPro 3G can be individually tailored.
    Equipped with a touch colour display, the control system offers a simple menu structure with intuitive, internally recognised symbols, which helps the user to make the right menu selection quickly.

    • 5.7 inch touch colour display, resolution 320 x 240 pixels, TFT 262k colours
    • Graphic display of measured values with zoom function
    • 12 status LEDs for status indicator
    • Function keys, navigation keys, and alphanumeric keyboard
    • Traceable calibration
    • Programming and parameterisation directly on the device or via MPEC software
    • Freely programmable processes
    • Single step mode (test of the programme sequence)
    • Automatic self-test of the control system and connected DSM tool
    • Automatic calibration test of the measured value sensor
    • Ring storage, max. results storage 1000 data records can be viewed on the device
    • Measurement results for all stations can be stored
    • Error memory as well as statistics memory for each station
    • External memory (backup and production memory) USB memory stick 2 GB

    Hardware options

    • Fieldbus connection: Profibus, Profinet, EtherCAT, DeviceNet
    • DSM system bus for networking, connection of DSM accessories
    • TCP/IP module
    • Measuring module for connection of external sensors
    • DIPPC module
    • BT module (connection with a Bluetooth®-capable device)
    • WLAN module
    • STO interface ((Safe-Torque-Off) for connection to safety equipment

    Accessories

    • MultiVisio, MultiPro 3G remote display (Android app)
    • IO extension: Extension of the inputs and outputs
    • ToolControl – tool management, monitoring of tool removal
    • Handling system / position electronics for monitoring XYZ coordinates
    • Status indication: external status indicator
    • DCM extension: for controlling an external DC motor
    • DSM printer PR-II

    Product datasheet MultiPro
    (PDF, 1.314KB)

  • High-end control system for DS series nutrunners with direct torque measurement and for all press-in units of the QMP / SMP series. Equipped with a variety of functions, the scope of services of the MultiPro can be tailored to the assembly process.
    Both manual workstations and automatic stations can be equipped with the MultiPro control system. Thanks to the DSM system bus, the networking of several devices can be conveniently performed on a multi-channel system.

    • 5.7 inch LCD display with lighting
    • Graphic display of measured values
    • 6 LED status indicators for torque and rotational angle / force and distance
    • Function keys and keyboard block
    • Traceable calibration
    • Programming and parameterisation directly on the device or via MultiControl4 software
    • Freely programmable processes
    • Single step mode (test of the programme sequence)
    • Automatic self-test of the control system and connected DSM tool
    • Automatic calibration test of the measured value sensor
    • Ring storage, max. results storage 500 data records can be viewed on the device
    • 2 statistics memories per programme
    • External memory (backup and production memory) CF-Card 128 MB

    Hardware options

    • Fieldbus connection: Profibus, Profinet / Profibus Proxy connectors
    • DSM system bus for networking, connection of DSM accessories
    • TCP/IP module
    • MSI interface for connection to safety equipment

    Accessories

    • IO extension: Extension of the inputs and outputs
    • ToolControl – tool management, monitoring of tool removal
    • Handling system / position electronics for monitoring XYZ coordinates
    • Status indication: external status indicator
    • DCM extension: for controlling an external DC motor
    • DSM printer PR-II

    Product datasheet MultiPro
    (PDF, 1.314KB)

  • The MultiClassic allround control system is equally suited to simple and complex assembly work. With this system, DS series nutrunners with direct torque measurement and all press-in units of the QMP / SMP series can be controlled.
    Both manual workstations and automatic stations can be equipped with the control system. Thanks to the DSM system bus, the networking of several devices can be conveniently performed on a multi-channel system.

    • 2.7 inch LCD display with lighting
    • Graphic display of measured values
    • 6 LED status indicators for torque and rotational angle / force and distance
    • Function keys
    • Traceable calibration
    • Programming and parameterisation via MultiControl4 software
    • Freely programmable processes
    • Automatic self-test of the control system and connected DSM tool
    • Automatic calibration test of the measured value sensor
    • Ring storage, max. results storage 500 data records
    • 2 statistics memories per programme
    • External memory (backup and production memory) CF-Card 128 MB

    Hardware options

    • Fieldbus connection: Profibus, Profinet / Profibus Proxy connectors
    • DSM system bus for networking, connection of DSM accessories
    • TCP/IP module
    • MSI interface for connection to safety equipment

    Accessories

    • IO extension: Extension of the inputs and outputs
    • ToolControl – tool management, monitoring of tool removal
    • Handling system / position electronics for monitoring XYZ coordinates
    • Status indication: external status indicator
    • DCM extension: for controlling an external DC motor
    • DSM printer PR-II

    Product datasheet MultiClassic
    (PDF, 1.284KB)

  • Entry model for EC tightening technique. For all nutrunners of the DS series with indirect torque measurement. Suitable for a multi-channel system solution.

    • 2.5 inch LCD display with lighting
    • 6 LED status indicators for torque and rotational angle
    • Function keys
    • Programming and parameterisation via MultiControl4 software
    • Freely programmable processes
    • Automatic self-test of the control system and connected nutrunner
    • Ring storage, max. results storage 500 data records
    • 2 statistics memories per programme
    • External memory (backup and production memory) CF-Card 128 MB

    Hardware options

    • Fieldbus connection: Profibus, Profinet / Profibus Proxy connectors
    • DSM system bus for networking, connection of DSM accessories
    • TCP/IP module
    • MSI interface for connection to safety equipment

    Accessories

    • IO extension: Extension of the inputs and outputs
    • ToolControl – tool management, monitoring of tool removal
    • Handling system / position electronics for monitoring XYZ coordinates
    • Status indication: external status indicator
    • DCM extension: for controlling an external DC motor
    • DSM printer PR-II

    Product datasheet MultiBasic
    (PDF, 1.287KB)

  • Low-cost entry model for EC tightening technique. For all nutrunners of the DS series with indirect torque measurement.

    • 2.5 inch LCD display with lighting
    • 6 LED status indicators for torque and rotational angle
    • Function keys
    • Programming and parameterisation via MultiControl4 software
    • Freely programmable processes
    • Automatic self-test of the control system and connected nutrunner
    • Ring storage, max. results storage 500 data records
    • 2 statistics memories per programme
    • External memory (backup and production memory) CF-Card 128 MB

    Accessories

    • DSM printer PR-II

    Product datasheet MultiBasic Blue
    (PDF, 1.075KB)

Position system control

Many of the tasks of hand-guided and partially automated assembly call for strict orders to be followed. Equipped with XY sensors (Z sensor is optional) and a position system, the handling components extend the functionality of your control system. This checks the position electronics in connection with a higher-level control, in terms of whether a defined operating sequence is observed. No positions are forgotten and even complex sequences can be specified and monitored. Or you call the corresponding procedure in your DSM control system via the position.

  • PControl
  • PosiControl4

  • PosiControl position control electronics control
    whether a defined operating sequence is maintained
    and ensure that no positions are forgotten.

    Positions can be entered very easily in the teach-in procedure, i.e. the required positions are approached and stored at the click of a button.


    • Desk housing made of PVC, with protective insulation
    • Keyboard for data input
    • Illuminated graphic display
    • Permanent status indicator in plain text
    • 8 inputs, 4 outputs
    • Programming assistant


    Product datasheet PControl
    (PDF, 210KB)

    • Storage of up to 31 programmes
    • Context-sensitive programming
    • Position input via Teach-in during programming
    • Storage of up to 200 positions
    • RS232 interface
    • Print function for output of all entered data
    • System bus interface for communication with the control system (Basic, Classic, Pro) and for connection of the IO extension

    Accessories

    • Plug-in power supply 230 V AC / 50 Hz | 24V DC / 1 A
    • Bracket for wall and table assembly
    • DSM USB module (RS232 | USB)
    • IO extension, system bus device for additional inputs and outputs

  • In connection with a higher-level control system,
    PosiControl4 position electronics control whether a defined operating sequence is maintained and ensure that no positions are forgotten. Hardware configuration as well as position management are controlled via the application software.

    Positions can be entered very easily in the teach-in procedure, i.e. the required positions are approached and stored at the click of a button.


    Product datasheet PosiControl4
    (PDF, 354KB)

    • Tube case made of aluminium, shock-resistant plastic cover
    • Data input via PC software
    • 4 LED status display
    • Position input via Teach-in during programming
    • Storage of up to 200 positions
    • Position monitoring
    • Report mode of the saved positions
    • Direct output mode as “X/Y position”
    • USB interface for configuration via PC
    • System bus interface for communication with DSM screw control systems (Basic, Classic, Pro)
    • Profibus DP slave interface for integration into PLC systems

    Accessories

    • Plug-in power supply 230 V AC / 50 Hz | 24V DC / 1 A
    • Bracket for wall and table assembly
    • Ethernet TCP/IP module for network connection

QS measuring system control

The QS-Box is a digital measurement system for the quality assurance of process operations. The countermeasurement device can be used for monitoring and checking as well as adjusting or calibrating tightening and press-in systems. This flexibility enables use of plug-in modules for the most common measuring sensors. This means that each sensor type can be equipped with the right measuring module.

  • QS-Center software
  • QS slide-in module
  • SCI module

  • The QS-Center software forms part of the digital
    measuring system for online measurement and provides the following features:


    • Adjustable physical measured variables
      y: Torque [Nm / Ncm / ftlb], force [kN / N]
      x: Angle (degrees), distance [mm]


    Product datasheet QS-Box
    (PDF, 539KB)

    • Management, parameterisation of measuring processes
    • Assignment of the tool to be tested to the measuring process
    • Storage of the tool designation and sensor designation
    • Parameterisation option of the measuring process for offline mode and saving the process to CF card
    • Representation of graph curves and results with evaluation window
    • Graphic online mode, displaying of graphics during measurement
    • Array of curves for analysing the range of variation
    • Statistical analysis, statistical values and statistical histogram
    • Create calibration certificate dependently of statistical analysis
    • Test functions

  • The flexibility of the QS-Box enables use of replaceable slide-in modules for analogue and digital measuring signals. With a suitable measuring module, each measuring sensor is compatible with the QS-Box.

    Product datasheet QS-Box
    (PDF, 539KB)


    • Slide-in modules for analogue and digital measuring signals: DSM-Digital, ±1 mv/V, ±2 mV/V,
      4-20 mA, ±5 V, ±10 V, ±15 V
    • Synchronisation input for rotational angle and distance check
    • 2 LED status display
    • Sensor interface, SYNC interface

    The full potential of the QS-Box is reaped with DSM-Digital:

    • Insensitive signal transmission
    • Direct status indicator on the measuring sensor
    • Automatic recording of sensor data
    • Automatic setting of measuring parameters

  • SCI (=Sensor Converter Intelligent) converts analogue signals
    to digital ones and enables signal transmission which is insensitive to interference.
    The SCI module is permanently connected to the sensor, as the data of the sensor is stored in the integrated parameter memory module. The connection to the QS-Box is established via the DSM-Digital measuring module.

    Product datasheet QS-Box
    (PDF, 539KB)


    • Internal analogue / digital converter
    • Illuminated ring for status indicator
    • SCI-compatible sensor types: 1 mV/V, 2 mV/V, DMS 300 ohm, DMS 1000 ohm, active sensor 5 V output, active sensor 10 V output

    We are converting your analogue sensors: Equipped with the SCI module, each existing sensor can be connected to the digital interface of the QS-Box. This opens up all the benefits of the DSM digital measurement system in a cost-effective manner.