Manual Work­sta­tion

XMP Bench­Press­U­nit

DSM offers modu­lar complete systems for custo­mi­zed indi­vi­dual work­sta­tion solu­ti­ons. Whether as a stan­da­lone unit for the work­bench, with a base frame, or as a height-adjus­ta­ble version – the XMP Bench­Press­U­nit adapts flexi­bly to your produc­tion requi­re­ments. All versi­ons are optio­nally available with an elec­tri­cally locked lifting door or safety light curtain.

Instantly ready — easy to operate with inte­gra­ted DSM press-in tech­no­logy, compre­hen­sive process docu­men­ta­tion, and smart data communication.

The Bench­Press­U­nit is desi­gned for the powerful press-in units of the XMP series:
⟶ XMP 60 series (0.5 / 1 / 2 kN) and XMP 90 series (5 / 12.5 / 25 kN)
⟶ Optio­nal multi-range cali­bra­tion for seve­ral force rangese
This ensu­res the right force range is available for every application.

For more details on equip­ment, vari­ants, control, and safety, please refer to the tech­ni­cal insights.

XMP-TischPressZelle
XMP-TischPressZelle

Tech­ni­cal Insights

The XMP Bench­Press­U­nit, featuring a 200 mm stroke, is a compact and modu­lar manual work­sta­tion desi­gned for small-batch produc­tion, test­ing appli­ca­ti­ons, and sample or proto­type assem­bly. With powerful confi­gu­ra­ti­ons ranging from 0.1 to 25 kN and inte­gra­ted safety features in accordance with Perfor­mance Level E, it enables effi­ci­ent and relia­ble press-in proces­ses.

The inte­gra­ted Multi­Pro 3G control system provi­des intel­li­gent press-in stra­te­gies and advan­ced func­tions to support your speci­fic requi­re­ments and custom process solutions.

Precis­ion & Safety

  • The system offers two safety solu­ti­ons for maxi­mum opera­tor protec­tion: an elec­tri­cally locked lifting door that prevents access during the process and opens auto­ma­ti­cally only after release, or a verti­cally aligned safety light curtain (ESPE) that relia­bly detects any intru­sion into the working area and imme­dia­tely stops the process

  • Two inte­gra­ted signal lights clearly visua­lize the process status (OK, NOK, RUN)

  • Flexi­ble force ranges from 0.1 to 25 kN with optio­nal multi-range cali­bra­tion for chan­ging press-in requirements

  • Compact design with all elec­tro­nic compon­ents inclu­ding safety PLC – no exter­nal control cabi­net required

Modu­lar Design & Configurations

  • Available as a stan­da­lone bench-top unit, with base frame, or in a height-adjus­ta­ble version

  • Plun­ger stroke range : 200 mm – ideal for compon­ents and work­pie­ces of vary­ing heights

  • Inter­ch­an­geable clam­ping plate with T‑slot and cent­ring bore, optio­nally custo­mi­sed to your work­piece fixture

  • Compa­ti­ble with press-in units of the XMP 60 series (0.5 / 1 / 2 kN) and XMP 90 series (5 / 12.5 / 25 kN)

  • Perfect for small-batch produc­tion, test­ing appli­ca­ti­ons, and proto­type construction

  • Turn­key deli­very – indi­vi­du­ally tail­o­red to your process requirements

Inte­gra­ted Control System

  • Control of product-speci­fic sequen­ces via the inte­gra­ted Multi­Pro 3G, cove­ring all process steps – multi­ple programs can be initiated

  • Process moni­to­ring: Recor­ding of force, stroke, and time profiles with complete data logging for quality documentation

  • Smart data commu­ni­ca­tion: Indus­trial inter­faces (inclu­ding OPC UA, Profinet, Ether­CAT) enable seam­less inte­gra­tion into MES and plant manage­ment systems

  • Optio­nal: 8″–19″ Windows tablet with MPEC soft­ware for advan­ced process control, opera­tor guidance, and analy­sis – side-moun­ted and swivelable for opti­mal ergonomics

  • Opera­tor panel moun­ted on the Bench­Press­U­nit with buttons for emer­gency stop, acknow­ledgment, start, NOK reset, and process-speci­fic func­tions – remo­va­ble and ergo­no­mic­ally positionable

Multi-Range Cali­bra­tion

With the optio­nal multi-range cali­bra­tion, you can flexi­bly use your press-in unit for appli­ca­ti­ons with vary­ing force requi­re­ments – while main­tai­ning consis­t­ently high measu­re­ment accuracy.

Espe­ci­ally for frequently chan­ging proces­ses or compo­nent vari­ants, cali­bra­tion across multi­ple defi­ned measu­re­ment points ensu­res relia­ble and precise results throug­hout the entire force range.

🔧 How it works:
Up to five measu­re­ment points are defi­ned via a cali­bra­tion series using a refe­rence trans­du­cer. This allows force measu­re­ment to be speci­fi­cally adjus­ted to diffe­rent force levels within the press-in unit’s opera­ting range – for maxi­mum precis­ion from low to high forces.

Multi-Range-Calibration

Insights
Insights
Insights
Insights
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Bench­Press­U­nit: Lifting Door Version

The XMP Bench­Press­U­nit with elec­tri­cally locked lifting door combi­nes maxi­mum safety with ergo­no­mic opera­tion.
During the press-in process, access to the work area remains secu­rely locked – the lifting door only opens auto­ma­ti­cally after release. This version is ideal for appli­ca­ti­ons requi­ring a high level of protec­tion. Toge­ther with the inte­gra­ted safety features and compact design, it crea­tes an effi­ci­ent manual work­sta­tion that meets the highest stan­dards of safety and user comfort.

XMP Bench­Press­U­nit Base

  • Design: Without base frame, with four leve­ling feet
  • Func­tion: Fully equip­ped with press-in tech­no­logy and elec­tri­cally locked safety door
  • Dimen­si­ons (W × D × H): approx. 387 × 518 × 960 mm
  • Weight: approx. 250 kg

XMP Bench­Press­U­nit Frame

  • Design: Stan­dard work­bench with flush-moun­ted clam­ping plate
  • Func­tion: Fully equip­ped with press-in tech­no­logy and elec­tri­cally locked safety door
  • Dimen­si­ons (W × D × H): approx. 800 × 800 × 1780 mm
  • Table height: approx. 950 mm
  • Weight: approx. 350 kg

XMP Bench­Press­U­nit Flex

  • Design: Height-adjus­ta­ble table with flush-moun­ted clam­ping plate
  • Func­tion: Fully equip­ped with press-in tech­no­logy and elec­tri­cally locked safety door
  • Dimen­si­ons (W × D × H): approx. 800 × 800 × max. 1985 mm
  • Table height: retrac­ted approx. 755 mm, exten­ded approx. 1155 mm
  • Weight: approx. 350 kg

XMP-Bench­Press­U­nit-Base
XMP-Bench­Press­U­nit-Frame
XMP-Bench­Press­U­nit-Flex
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Bench­Press­U­nit: Light Curtain Version

The XMP Bench­Press­U­nit with cont­act­less protec­tive device (ESPE) combi­nes high safety with maxi­mum efficiency.

A verti­cally posi­tio­ned safety light curtain at the front moni­tors access to the working area – if the protec­tive field is inter­rupted during the process, the inte­gra­ted safety PLC imme­dia­tely stops the system.

Since no safety door needs to be opened, this vari­ant enables espe­ci­ally fast, tool-free access.
Ideal for proces­ses with frequent work­piece chan­ges, where short setup times and ergo­no­mic opera­tion are essen­tial. Its compact design, combi­ned with inte­gra­ted safety func­tions, makes it a relia­ble solu­tion for deman­ding applications.

XMP Bench­Press­U­nit OpenFrame

  • Design: Stan­dard work­bench with flush-moun­ted clam­ping plate
  • Func­tion: Fully equip­ped with press-in tech­no­logy and safety light curtain
  • Dimen­si­ons (W × D × H): approx. 800 × 800 × 1950 mm
  • Table height: approx. 950 mm
  • Weight: approx. 380 kg

XMP Bench­Press­U­nit OpenFlex

  • Design: Height-adjus­ta­ble table with flush-moun­ted clam­ping plate
  • Func­tion: Fully equip­ped with press-in tech­no­logy and safety light curtain
  • Dimen­si­ons (W × D × H): approx. 800 × 800 × max. 2155 mm
  • Table height: retrac­ted approx. 755 mm, exten­ded approx. 1155 mm
  • Weight: approx. 380 kg

XMP-Bench­Press­U­nit-Open­Frame
XMP-Bench­Press­U­nit-Open­Flex
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