Press-in technique

The QMP Series

The QMP series press-in units are designed for both compres­sion and tension forces and stand out with their compact construc­tion in a slim square stain­less steel housing – ideal for confined spaces and modular system concepts.

The digital force sensor is integrated directly into the plunger and protected against overload. Stroke measu­re­ment is performed via a high-resolu­tion absolute stroke measu­re­ment system.
LED status indica­tors on the unit provide immediate feedback on opera­ting status and process results.

With various stroke lengths and optional features, the QMP series offers a high level of adapta­bi­lity – for both simple and deman­ding press-in applications.

In combi­na­tion with the MultiPro 3G control system, precise force trans­du­cers and exact position measu­re­ment ensure consis­tent, repeatable results – with complete process documentation.

Technical Features at a Glance:

  • Mainten­ance-free, brushless servo motor – for maximum service life

  • Robust square stain­less steel housing

  • Optional: Space-saving design with motor offset

  • Precise force and stroke measu­re­ment via calibrated force sensor and absolute stroke measu­re­ment system

  • No reference run required thanks to absolute measurement

  • Designed for both compres­sion and tension forces – with high repeatability

  • Immune to electro­ma­gnetic inter­fe­rence thanks to digital data transmission

  • Optional: Force reten­tion via electro­me­cha­nical holding brake (HB), backstop (RS) with force control, or motor holding brake (MHB – indivi­du­ally or in combi­na­tion with RS)

  • Optional sealing air connec­tion and cooling fan for protec­tion during conti­nuous operation

QMP 80 Series

QMP 80

Press-in unit with brushless, electro­ni­cally controlled servo motor, digital force sensor, absolute stroke measu­re­ment system and status display.

The QMP-80 series is available in a basic design with a stroke of 200 mm, 300 mm or 500 mm. Nominal forces of 2.5 kN, 5 kN, 10 kN, and 20 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment vertical
  • Force sensor direct-acting, installed in the plunger
  • Precision of force measu­re­ment 0.5% of the final value
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm
  • Light field for displaying press-in status
  • Stamping speed max. 200 mm/s in both direc­tions conti­nuously variable

Force Ranges

  • QMP 80 / 025: 0.4 to 2,5 kN
  • QMP 80 / 05: 0.8 to 5 kN
  • QMP 80 / 10: 2 to 10 kN
  • QMP 80 / 20: 4 to 20 kN

Standard options

  • Motor offset (the motor is laterally offset by 180°) for optimi­sa­tion of the size.
  • Motor holding brake for higher tool weight as well as in combi­na­tion with backstop for braking the movement.
  • Holding brake — blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plunger of the press-in unit, the brake must be switched off.
  • Backstop — blocks the drive only when moving in (holding time as long as desired). Due to the mecha­nical design (free-wheel, almost backlash-free), the plunger is inhibited against “pushing in” in any position and can thus hold a counter­force. The perma­nent holding of the set force is guaran­teed by the regula­tion by means of the stepper motor control.

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion — avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package — lubri­ca­tion set

Weights

  • With 200 mm stroke: approx. 21 kg
  • With 300 mm stroke: approx. 25 kg
  • With 500 mm stroke: approx. 35 kg
Handschrauber DSH 26

QMP 100 Series

QMP 100

Press-in unit with brushless, electro­ni­cally controlled servo motor, digital force sensor, absolute stroke measu­re­ment system and status display.

The QMP-100 series is available in a basic design with a stroke of 200 mm, 300 mm or 500 mm. Nominal forces of 30 kN, 40 kN, 50 kN, and 60 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment vertical
  • Force sensor direct-acting, installed in the plunger
  • Precision of force measu­re­ment 0.5% of the final value
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm
  • Light field for displaying process status
  • Stamping speed max. 200 mm/s in both direc­tions conti­nuously variable

Force Ranges

  • QMP 100 / 30: 6 to 30 kN
  • QMP 100 / 40: 8 to 40 kN
  • QMP 100 / 50: 10 to 50 kN
  • QMP 100 / 60: 12 to 60 kN

Standard options

  • Motor offset (the motor is laterally offset by 180°) for optimi­sa­tion of the size.
  • Motor holding brake for higher tool weight as well as in combi­na­tion with backstop for braking the movement.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plunger of the press-in unit, the brake must be switched off.
  • Backstop – blocks the drive only when moving in (holding time as long as desired). Due to the mecha­nical design (free-wheel, almost backlash-free), the plunger is inhibited against “pushing in” in any position and can thus hold a counter­force. The perma­nent holding of the set force is guaran­teed by the regula­tion by means of the stepper motor control.

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set

Weights

  • With 200 mm stroke: approx. 45 kg
  • With 300 mm stroke: approx. 50 kg
  • With 500 mm stroke: approx. 60 kg
Handschrauber DSH 26

QMP 140 Series

QMP 140

Press-in unit with brushless, electro­ni­cally controlled servo motor, digital force sensor, absolute stroke measu­re­ment system and status display.

The QMP-140 series is available in a basic design with a stroke of 200 mm, 300 mm or 500 mm. Nominal forces of 70 kN, 100 kN, and 120 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment angled via motor offset
  • Force sensor direct-acting, installed in the plunger
  • Precision of force measu­re­ment 0.5% of the final value
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm
  • Light field for displaying process status
  • Stamping speed max. 100 mm/s in both direc­tions conti­nuously variable

Force Ranges

  • QMP 140 / 70: 10 to 70 kN
  • QMP 140 / 100: 20 to 100 kN
  • QMP 140 / 120: 24 to 120 kN

Standard options

  • Motor holding brake for higher tool weight as well as in combi­na­tion with backstop for braking the movement.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plunger of the press-in unit, the brake must be switched off.
  • Backstop – blocks the drive only when moving in (holding time as long as desired). Due to the mecha­nical design (free-wheel, almost backlash-free), the plunger is inhibited against “pushing in” in any position and can thus hold a counter­force. The perma­nent holding of the set force is guaran­teed by the regula­tion by means of the stepper motor control.

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set

Weights

  • With 200 mm stroke: approx. 100 kg
  • With 300 mm stroke: approx. 175 kg
  • With 500 mm stroke: approx. 215 kg
Handschrauber DSH 26