Press-in tech­ni­que

The XMP Series

Maxi­mum Modu­la­rity for Your Assem­bly Processes

The XMP press-in units are built modu­larly from stan­dar­di­zed compon­ents – ideal for custo­mi­zed confi­gu­ra­ti­ons, from simple joining tasks to complex assem­bly or test­ing appli­ca­ti­ons.
Whether pres­sing or pulling forces, redun­dant force sensors, indi­vi­du­ally matched gear modu­les, or addi­tio­nal brake elements: the XMP series can be precis­ely tail­o­red to your requi­re­ments.

Highly precise force sensors, abso­lute stroke measu­re­ment, and inte­gra­tion with the Multi­Pro 3G control system ensure maxi­mum accu­racy and seam­less documentation.

Alter­na­tively, the XMP series is also available in a current-control­led SA version without a force sensor – provi­ding an econo­mical solu­tion for simp­ler press-in tasks.

A large inte­gra­ted light field visually supports the opera­tor by display­ing process status, direc­tion of move­ment, and current position.

With the XMP series, you get a future-proof solu­tion for quality-criti­cal assem­bly and test­ing proces­ses – flexi­ble, func­tional, and precise.

Tech­ni­cal Features at a Glance:

  • Gear modu­les for process-adapted feed speeds

  • Optio­nal attach­ment of a custo­mer-supplied motor

  • Available with motor holding brake, mecha­ni­cal holding brake, or backstop

  • Force sensor available for diffe­rent force ranges, also in redun­dant version

  • Abso­lute stroke measu­re­ment system for precise posi­tion detection

  • Large light field to display process status, direc­tion of move­ment, and plun­ger position

  • Optio­nal: multi-range cali­bra­tion for various force ranges

Multi-Range Cali­bra­tion

With the optio­nal multi-range cali­bra­tion, you can flexi­bly use your press-in unit for appli­ca­ti­ons with vary­ing force requi­re­ments – while main­tai­ning consis­t­ently high measu­re­ment accuracy.

Espe­ci­ally for frequently chan­ging proces­ses or compo­nent vari­ants, cali­bra­tion across multi­ple defi­ned measu­re­ment points ensu­res relia­ble and precise results throug­hout the entire force range.

🔧 How it works:
Up to five measu­re­ment points are defi­ned via a cali­bra­tion series using a refe­rence trans­du­cer. This allows force measu­re­ment to be speci­fi­cally adjus­ted to diffe­rent force levels within the press-in unit’s opera­ting range – for maxi­mum precis­ion from low to high forces
Multi-Range-Calibration Grafik

Select a Series
for More Information:

0.1 – 2.0 kN (3 versions)

XMP 60

1 – 25 kN (3 versions)

XMP 90

6 – 100 kN (4 versions)

XMP 120

🔍 XMP Bench­Press­U­nit:
Modu­lar work­sta­tion for press-in proces­ses with XMP 60 and XMP 90 units – ergo­no­mic, safe, and flexi­ble.
Equip­ped with inte­gra­ted safety tech­no­logy for precise and process-secure operation.

Learn More

XMP 60 Series

XMP 60
XMP 60
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Press-in unit with brushl­ess, elec­tro­ni­cally control­led servo motor, abso­lute stroke measu­re­ment system, and a large illu­mi­na­ted field – available either with a digi­tal force sensor or as a current-control­led SA version.

The XMP-60 series is available in a basic design with a stroke of 200 mm or 400 mm. Nomi­nal forces of 0.5 kN, 1 kN, and 2 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion – sensor-control­led or current-control­led (SA); tension and compres­sion option only available with force sensor version
  • Displa­ce­ment sensor (abso­lute enco­der) directly fitted on the ball screws
  • Distance repeat precis­ion 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment reso­lu­tion 0.003 mm

Gear Module

  • Gear module 4Z (to max. 2 kN), Stam­ping speed max. 400 mm/s in both direc­tions conti­nuously variable

Force Sensor Control Type

  • KU: Force sensor bottom, inte­gra­ted in the plun­ger; Precis­ion of force measu­re­ment 0.5% of the final value
  • RU: Redu­dant force sensor bottom, inte­gra­ted in the plun­ger; Precis­ion of force measu­re­ment 0.5% of the final value

SA Control Type (without force sensor)

  • Indi­rect force measu­re­ment via current-control­led shut-off
  • Force accu­racy depends on the adjus­t­ment of the press-in unit – cali­bra­tion through refe­rence measu­re­ment and confi­gu­ra­tion on the Multi­Pro 3G
  • Regu­lar refe­rence measu­re­ments ensure accuracy
  • Cost-effec­tive solu­tion for simple press-in tasks

Force Ranges

  • XMP 60 / 005: 0.1 – 0.5 kN
  • XMP 60 / 01: 0.2 – 1 kN
  • XMP 60 / 02: 0.4 – 2 kN

Stan­dard Options

  • Cali­bra­tion of the force sensor for tension and compres­sion force measu­re­ment (DZ) – only for versi­ons with force sensor

Access­ories

  • Fan unit for cooling the motor
  • Seal­ing air connec­tion – avoids the ingress of dirt partic­les into the press-in unit
  • Portal frame manu­fac­tu­red accor­ding to custo­mer-speci­fic requirements
  • C‑frame manu­fac­tu­red accor­ding to custo­mer-speci­fic requirements
  • Service package – lubri­ca­tion set

Dimen­si­ons and Weight

Dimen­si­ons (W × D × H):

  • 60 × 142 × 572 mm (200 mm stroke)
  • 60 × 142 × 772 mm (400 mm stroke)

Weight:

  • approx. 8 kg (200 mm stroke)
  • approx. 10 kg (400 mm stroke)
Data sheet XMP 60 (PDF, 386KB)
XMP 60
XMP 60
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XMP 90 Series

XMP 90
XMP 90
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Press-in unit with brushl­ess, elec­tro­ni­cally control­led servo motor, abso­lute stroke measu­re­ment system, and a large illu­mi­na­ted field – available either with a digi­tal force sensor or as a current-control­led SA version.

The XMP-90 series is available in a basic design with a stroke of 200 mm or 400 mm. Nomi­nal forces of 5 kN, 12.5 kN, and 25 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion – sensor-control­led or current-control­led (SA); tension and compres­sion option only available with force sensor version
  • Displa­ce­ment sensor (abso­lute enco­der) directly fitted on the ball screws
  • Distance repeat precis­ion 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment reso­lu­tion 0.003 mm

Gear Module

  • Gear module 4Z (to max. 25 kN), Stam­ping speed max. 200 mm/s in both direc­tions conti­nuously variable
  • Gear module 2Z (to max. 12,5 kN), Stam­ping speed max. 400 mm/s in both direc­tions conti­nuously variable
  • Gear module 1Z (to max. 5 kN), Stam­ping speed max. 900 mm/s in both direc­tions conti­nuously variable

Force Sensor Control Type

  • KU: Force sensor bottom, inte­gra­ted in the plun­ger; Precis­ion of force measu­re­ment 0.5% of the final value
  • RU: Redu­dant force sensor bottom, inte­gra­ted in the plun­ger; Precis­ion of force measu­re­ment 0.5% of the final value

SA Control Type (without force sensor)

  • Indi­rect force measu­re­ment via current-control­led shut-off
  • Force accu­racy depends on the adjus­t­ment of the press-in unit – cali­bra­tion through refe­rence measu­re­ment and confi­gu­ra­tion on the Multi­Pro 3G
  • Regu­lar refe­rence measu­re­ments ensure accuracy
  • Cost-effec­tive solu­tion for simple press-in tasks

Force Ranges

  • XMP 90 / 05: 1 – 5 kN
  • XMP 90 / 12.5: 2.5 – 12.5 kN
  • XMP 90 / 25: 5 – 25 kN

Stan­dard Options

  • Cali­bra­tion of the force sensor for tension and compres­sion force measu­re­ment (DZ) – only for versi­ons with force sensor
  • Motor holding brake for higher tool weight as well as in combi­na­tion with back­stop for braking the movement.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plun­ger of the press-in unit, the brake must be swit­ched off.
  • Back­stop – blocks the drive only when moving in (holding time as long as desi­red). Due to the mecha­ni­cal design (free-wheel, almost back­lash-free), the plun­ger is inhi­bi­ted against “pushing in” in any posi­tion and can thus hold a coun­ter­force. The perma­nent holding of the set force is guaran­teed by the regu­la­tion by means of the step­per motor control.

Access­ories

  • Fan unit for cooling the motor
  • Seal­ing air connec­tion – avoids the ingress of dirt partic­les into the press-in unit
  • Portal frame manu­fac­tu­red accor­ding to custo­mer-speci­fic requirements
  • C‑frame manu­fac­tu­red accor­ding to custo­mer-speci­fic requirements
  • Service package – lubri­ca­tion set

Dimen­si­ons and Weight

Dimen­si­ons (W × D × H):

  • 90 × 193 × 592 mm (200 mm stroke)
  • 90 × 193 × 792 mm (400 mm stroke)

Weight:

  • approx. 27 kg (200 mm stroke)
  • approx. 40 kg (400 mm stroke)
Data sheet XMP 90 (PDF, 1.077KB)
XMP 90
XMP 90
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XMP 120 Series

XMP 120
XMP 120
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Press-in unit with brushl­ess, elec­tro­ni­cally control­led servo motor, abso­lute stroke measu­re­ment system, and a large illu­mi­na­ted field – available either with a digi­tal force sensor or as a current-control­led SA version.

The XMP-120 series is available in a basic design with a stroke of 200 mm or 400 mm. Nomi­nal forces of 30 kN, 50 kN, 75 kN, and 100 kN are available – in DR version (compres­sion) or DZ version (compres­sion and tension).

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion – sensor-control­led or current-control­led (SA); tension and compres­sion option only available with force sensor version
  • Displa­ce­ment sensor (abso­lute enco­der) directly fitted on the ball screws
  • Distance repeat precis­ion 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment reso­lu­tion 0.003 mm

Gear Module

  • Gear module 3Z + Motor 1M (to max. 30 kN), Stam­ping speed max. 500 mm/s in both direc­tions conti­nuously variable
  • Gear module 3Z + Motor 2M (to max. 50 kN), Stam­ping speed max. 320 mm/s in both direc­tions conti­nuously variable
  • Gear module 5Z + Motor 1M (to max. 50 kN), Stam­ping speed max. 270 mm/s in both direc­tions conti­nuously variable
  • Gear module 5Z + Motor 2M (to max. 100 kN), Stam­ping speed max. 170 mm/s in both direc­tions conti­nuously variable

Force Sensor Control Type

  • KU: Force sensor bottom, inte­gra­ted in the plun­ger; Precis­ion of force measu­re­ment 0.5% of the final value
  • RU: Redu­dant force sensor bottom, inte­gra­ted in the plun­ger; Precis­ion of force measu­re­ment 0.5% of the final value

SA Control Type (without force sensor)

  • Indi­rect force measu­re­ment via current-control­led shut-off
  • Force accu­racy depends on the adjus­t­ment of the press-in unit – cali­bra­tion through refe­rence measu­re­ment and confi­gu­ra­tion on the Multi­Pro 3G
  • Regu­lar refe­rence measu­re­ments ensure accuracy
  • Cost-effec­tive solu­tion for simple press-in tasks

Force Ranges

  • XMP 120 / 30: 6 – 30 kN
  • XMP 120 / 50: 10 – 50 kN
  • XMP 120 / 75: 15 – 75 kN
  • XMP 120 / 100: 20 – 100 kN

Stan­dard Options

  • Cali­bra­tion of the force sensor for tension and compres­sion force measu­re­ment (DZ) – only for versi­ons with force sensor
  • Motor holding brake for higher tool weight as well as in combi­na­tion with back­stop for braking the move­ment. The motor version 2M is equip­ped with a motor holding brake.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plun­ger of the press-in unit, the brake must be swit­ched off.
  • Back­stop – blocks the drive only when moving in (holding time as long as desi­red). Due to the mecha­ni­cal design (free-wheel, almost back­lash-free), the plun­ger is inhi­bi­ted against “pushing in” in any posi­tion and can thus hold a coun­ter­force. The perma­nent holding of the set force is guaran­teed by the regu­la­tion by means of the step­per motor control.

Access­ories

  • Fan unit for cooling the motor
  • Seal­ing air connec­tion – avoids the ingress of dirt partic­les into the press-in unit
  • Portal frame manu­fac­tu­red accor­ding to custo­mer-speci­fic requirements
  • C‑frame manu­fac­tu­red accor­ding to custo­mer-speci­fic requirements
  • Service package – lubri­ca­tion set

Dimen­si­ons and Weight

Dimen­si­ons (W × D × H):

  • 120 × 250 × 834 mm (200 mm stroke)
  • 120 × 250 × 1034 mm (400 mm stroke)

Weight:

  • approx. 75 kg (200 mm stroke)
  • approx. 90 kg (400 mm stroke)
Data sheet XMP 120 (PDF, 410KB)
XMP 120
XMP 120
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