Press-in technique

The XMP Series

Maximum Modula­rity for Your Assembly Processes

The XMP press-in units are built modularly from standar­dized compon­ents – ideal for custo­mized confi­gu­ra­tions, from simple joining tasks to complex assembly or testing appli­ca­tions.
Whether pressing or pulling forces, redun­dant force sensors, indivi­du­ally matched gear modules, or additional brake elements: the XMP series can be precisely tailored to your requirements.

Highly precise force sensors, absolute displa­ce­ment measu­re­ment, and integra­tion with the MultiPro 3G control system ensure maximum accuracy and seamless documen­ta­tion.
A large integrated light field visually supports the operator by displaying process status, direc­tion of movement, and current position.

With the XMP series, you get a future-proof solution for quality-critical assembly and testing processes – flexible, functional, and precise.

Technical Features at a Glance:

  • Gear modules for process-adapted feed rates

  • Optional attach­ment of a customer-supplied motor

  • Equip­ment options inclu­ding motor holding brake, holding brake, or backstop

  • Various force sensor variants, inclu­ding redun­dant versions

  • Absolute displa­ce­ment measu­re­ment system for precise position detection

  • Large light field to display process status, direc­tion of movement, and plunger position

XMP 60
XMP 90
XMP 120

XMP Bench­Press­Unit:
Modular worksta­tion for press-in processes with XMP 60 and XMP 90 units – ergonomic, safe, and flexible.
Equipped with integrated safety techno­logy for precise and process-secure operation.

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XMP 60 Series

XMP 90

Press-in unit with brushless, electro­ni­cally controlled servo motor, digital force sensor, absolute stroke measu­ring system and​large illumi­nated field.

Available in the basic design with 200 mm or 400 mm stroke. Available nominal forces: 0,5 kN, 1 kN and 2 kN in compres­sive or compres­sive and tensile design.

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion (option: calibra­tion for compres­sion and tension)
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm

Gear module

  • Gear module 4Z (to max. 2 kN), Stamping speed max. 400 mm/s in both direc­tions conti­nuously variable

Execu­tion force sensor

  • KU: Force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value
  • RU: Redudant force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value

Standard options

  • Calibra­tion force sensor for the execu­tion of force measu­re­ment DZ (compres­sion and tension) — instal­la­tion option KU (force sensor bottom)

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set
Data sheet XMP 60 (PDF, 386KB)
XMP 90

XMP 90 Series

XMP 90

Press-in unit with brushless, electro­ni­cally controlled servo motor, digital force sensor, absolute stroke measu­ring system and​large illumi­nated field.

Available in the basic design with 200 mm or 400 mm stroke. Available nominal forces: 5 kN, 12,5 kN and 25 kN in compres­sive or compres­sive and tensile design.

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion (option: calibra­tion for compres­sion and tension)
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm

Gear module

  • Gear module 4Z (to max. 25 kN), Stamping speed max. 200 mm/s in both direc­tions conti­nuously variable
  • Gear module 2Z (to max. 12,5 kN), Stamping speed max. 400 mm/s in both direc­tions conti­nuously variable
  • Gear module 1Z (to max. 5 kN), Stamping speed max. 900 mm/s in both direc­tions conti­nuously variable

Execu­tion force sensor

  • KU: Force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value
  • RU: Redudant force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value

Standard options

  • Calibra­tion force sensor for the execu­tion of force measu­re­ment DZ (compres­sion and tension) — instal­la­tion option KU (force sensor bottom)
  • Motor holding brake for higher tool weight as well as in combi­na­tion with backstop or holding brake for braking the movement.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plunger of the press-in unit, the brake must be switched off.
  • Backstop – blocks the drive only when moving in (holding time as long as desired). Due to the mecha­nical design (free-wheel, almost backlash-free), the plunger is inhibited against “pushing in” in any position and can thus hold a counter­force. The perma­nent holding of the set force is guaran­teed by the regula­tion by means of the stepper motor control.

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set
Data sheet XMP 90 (PDF, 1.077KB)
XMP 90

XMP 120 Series

XMP 90

Press-in unit with brushless, electro­ni­cally controlled servo motor, digital force sensor, absolute stroke measu­ring system and​large illumi­nated field.

Available in the basic design with 200 mm or 400 mm stroke. Available nominal forces: 30 kN, 50 kN, 75 kN and 100 kN in compres­sive or compres­sive and tensile design.

Features

  • Servo motor, motor attach­ment via motor offset for a short design
  • Force measu­re­ment in compres­sion direc­tion (option: calibra­tion for compres­sion and tension)
  • Displa­ce­ment sensor (absolute encoder) directly fitted on the ball screws
  • Distance repeat precision 0.01 mm at approx. 20 mm/s
  • Distance measu­re­ment resolu­tion 0.003 mm

Gear module

  • Gear module 3Z + Motor 1M (to max. 30 kN), Stamping speed max. 500 mm/s in both direc­tions conti­nuously variable
  • Gear module 3Z + Motor 2M (to max. 50 kN), Stamping speed max. 320 mm/s in both direc­tions conti­nuously variable
  • Gear module 5Z + Motor 1M (to max. 50 kN), Stamping speed max. 270 mm/s in both direc­tions conti­nuously variable
  • Gear module 5Z + Motor 2M (to max. 100 kN), Stamping speed max. 170 mm/s in both direc­tions conti­nuously variable

Execu­tion force sensor

  • KU: Force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value
  • RU: Redudant force sensor bottom, integrated in the plunger; Precision of force measu­re­ment 0.5% of the final value

Standard options

  • Calibra­tion force sensor for the execu­tion of force measu­re­ment DZ (compres­sion and tension) — instal­la­tion option KU (force sensor bottom)
  • Motor holding brake for higher tool weight as well as in combi­na­tion with backstop or holding brake for braking the movement. The motor version 2M is equipped with a motor holding brake.
  • Holding brake – blocks the drive moving in and out (holding time max. 999 s), i.e. to move the plunger of the press-in unit, the brake must be switched off.
  • Backstop – blocks the drive only when moving in (holding time as long as desired). Due to the mecha­nical design (free-wheel, almost backlash-free), the plunger is inhibited against “pushing in” in any position and can thus hold a counter­force. The perma­nent holding of the set force is guaran­teed by the regula­tion by means of the stepper motor control.

Access­ories

  • Fan unit for cooling the motor
  • Sealing air connec­tion – avoids the ingress of dirt particles into the press-in unit
  • Portal frame manufac­tured accor­ding to customer-specific requirements
  • C‑frame manufac­tured accor­ding to customer-specific requirements
  • Service package – lubri­ca­tion set
Data sheet XMP 120 (PDF, 410KB)
XMP 90